1000 Litre Per Hour Agro Diesel Output CCC Cold Conversion Reactor
SKU: 1044
Machinery description
- Entry of the mixture in a horizontal reactor with stirrer (0.5 - 4.0 rpm)
- Process temperatures <400 ° C
- Residence time 5-15 minutes
- Without pressure processing
- Independently controlled heating zones 2-4
- Gas calming zone in the discharge of the reactor for the separation of the produced gas and the solid components (catalyst, coal dust).
Process characteristics
- catalytic oiling
- Pressure-free pulping process
- Relatively low temperatures (<400 ° C)
- Continuous process, not a batch furnace
- Material entry up to 1000 kg / h
- Production: 400-800 liters per ton of material entry, depending on the type (rubber, plastic) and quality of the input material and the catalyst.
Material storage and dosage
- Dry storage of material to be entered
- Feedstock from shredder Material Size 0-20mm
- Feedstock Moisture <10%, better <5%.
- Hopper with agitator to prevent bridging
- Discharge with exposed screw conveyor and gravimetric dosing unit
- Transport for the pretreatment means of conveyor belts
- Metal cutter
Machinery description
- Entry of the mixture in a horizontal reactor with stirrer (0.5 - 4.0 rpm)
- Process temperatures <400 ° C
- Residence time 5-15 minutes
- Without pressure processing
- Independently controlled heating zones 2-4
- Gas calming zone in the discharge of the reactor for the separation of the produced gas and the solid components (catalyst, coal dust).
Maintenance
- Every year overhaul (20 AT).
- Cutting blade extruder.
- Interior reactor (bearing agitator and wear)
- Cleaning the condenser.
- Review of all moving parts.
Condensation
- Atmospheric condensing of oil vapor.
- No fractionation.
- Standing tube condenser
- water-cooled
- Mixture of Nafta, kerosene, diesel, light fuel oil
- Permanent gas are fed to the CHP (methane, butane, propane, heating value of about 3500 MJ / kg)
Water separation
- For the separation of oil and water
- Up to 10% water, depending on the material moisture when introduced into the reactor.
- Before de-watering, the oil is filtered.
- Before the product will be used in the CHP unit, a further filtering is necessary to minimize any possible constipation of the injectors.
Heat and electricity
- CHP 500 kW (for a the single Reactor)
- Fuel consumption (without addition of gas) about 60-70 l / h at 1000 kg / h material entry. By using the permanent gas 20-40% less.
- Fuel for CHP its own oil and gas production.
- Use of waste heat after return from the reactor for the drying of the feed stock, heating, hot water production, refrigeration
Pretreatment
- Entry into a twin-screw extruder for densification of the material and expulsion of air.
- Compacting of about 0.4-0.6 t / m3 at 1-1.2 t / m3
- Pre-eating of the material.
- After the extruder, the compacted material is milled again.
Catalyst addition
- Powdered aluminum oxide 99% alpha-alumina
- gravimetric dosing
- Entry in 1-5% weight fraction based on material entry
- Alternative catalysts constantly tested (zeolites, nickel / molybdenum and others)
- It can be mixed with recycled Kat material and thus supplied to the process
CHF1,800,000.00Price
Color: Green